ABC SHEDS BLOG

There are lots of decisions to make when purchasing a new shed, including which material is best. One of the most common questions we hear is whether to choose galvanised steel or painted steel for a structural steel shed. In this article, we explain what each type of steel is, the differences between them, and the benefits of each. We cover: What is painted steel? What is galvanised steel? Does galvanised steel rust? Coating thickness Scratch resistance Cathodic protection vs barrier protection Steel shed colours Steel costs Click on any of the links above, to jump straight to that section. What is painted steel? Painted steel is steel that is sandblasted and painted with a protective coating. The coating itself is usually a thick paint that is rich in zinc, helping to reduce corrosion. Painted steel is the more traditional way to protect steel sheds against the elements. However, this paint is softer and the application thickness can vary. Over time, the paint is susceptible to chips and scratches which exposes the underlying metal to corrosion. Key characteristics of painted steel Thickness ranges between 64 µm to 90 µm. Not resistant to scratching. Uneven coverage. Does not provide cathodic protection. Wide range of colours. What is galvanised steel? Galvanised steel, also known as hot-dip galvanised steel, is steel that has been covered in a zinc coating. The galvanisation process involves thoroughly cleaning the steel to remove any impurities and dipping it in a molten zinc solution. The liquid zinc sticks to the metal and hardens upon removal. The outer layer of zinc provides the inner core with corrosion protection from moisture and other corrosive elements. Key characteristics of galvanised steel Cathodic and barrier protection. An average thickness of 85 µm. Scratch-resistant. Even coverage and complete protection. Greater hardness and corrosion resistance. Less maintenance over time. Not as cost-effective as painted steel. Does galvanised steel rust? While hot-dipped galvanised steel will rust eventually in higher corrosive environments, it typically resists corrosion for much longer than uncoated steel. That’s because the zinc coating oxidises instead of the core steel, slowing the rate of corrosion and preserving the building’s structural integrity. Galvanised vs painted steel – which is better? All steel sheds should be sealed with either paint or a galvanised zinc coating. Ultimately, the coating acts as a sacrificial layer, being exposed to oxidisation before the steel itself. However, the coating will eventually deteriorate with time, eventually leaving the core steel open to the elements too. So the question is – which coating will ensure a longer lifespan for your steel shed? Consider the following factors. Coating thickness The protective layer on painted steel is uneven and generally thinner. While some manufacturers apply the paint in factory-controlled conditions, it is still more inconsistent than galvanised steel. On average, the thickness of painted steel is between 64 µm and 90 µm, compared to the average thickness of 85 µm for galvanised steel. For advice, speak with our steel experts. Scratches and surface damage Painted steel is prone to scratches, which will expose the core material to oxidation and moisture. This can occur as soon as your shed is built, leading to immediate cases of rust. On the other hand, galvanised steel is scratch-resistant, protecting the core steel for many years. Cathodic protection Unlike painted steel, galvanised steel provides cathodic protection as well as barrier protection. This is when two metals have different electrode potentials and corrode at different rates. The anode is the lesser of the two, meaning it is more reactive and more prone to corrosion. The cathode is the more noble metal, is less reactive, and will corrode at a much slower rate. In other words, the anode is sacrificial, allowing the cathode component to last much longer. Shed colours If the colour of your new shed is a deciding factor, painted steel offers more options. From crisp white to forest green to matt black, you can customise your shed colour to complement your surrounding environment, company branding, and your personal taste. On the other hand, galvanised steel is usually only available in silver. At ABC Sheds, we can offer the best of both worlds because our sheds are not only hot-dip galvanised, but the cladding can also be finished with COLORBOND® steel. This steel is tough, robust, and available in 22 striking colours. Popular colours for sheds include Monument Black, Classic Cream, Pale Eucalypt, and Ironstone. Find your favourite in the COLORBOND® pallet or browse our projects to see them in situ. Steel costs Painted steel is generally more affordable than galvanised steel, but only in terms of upfront cost. Over time, the maintenance and replacement costs will be much higher for painted steel. In most cases, it is more cost-effective to invest in high-quality hot-dip steel that will last for decades with minimal upkeep required. Structural Steel Sheds Australia The ABC Sheds team is here to guide you through the design and construction of your structural steel shed. Simply contact us and we will take you through the options available. For more details on the sheds we manufacture you can also take a look at our full brochure, where you will find all the answers you need about our farm sheds, hay sheds and grain sheds, feedlot shelters and yard covers, dressage arenas, industrial sheds, aircraft hangars, and more. All of our sheds are built with structural steel to withstand the harsh Australian climate. Key benefits of working with us include: A fully fabricated and galvanised structural steel frame. 25-year guarantee. Customised designs. Hassle-free shed erection. Australian building standards exceeded. The Durakit range for faster delivery. Monthly super deals. If you’re interested to see what kind of shed we can build for you, use our virtual shed builder tool. You can select the type of shed you want, adjust the specifications, and request an accurate quote from our experts. The tool will show you how your new shed will look and function so you can visualise how it will support your operations.

A mezzanine floor is an excellent way to maximise storage inside your shed. The extra floor space takes advantage of the shed’s internal height, expanding your options without building a bigger, more expensive shed. In this article, we explain the benefits of a mezzanine floor and share our installation advice to achieve adaptability and cost savings. What is a mezzanine floor? Derived from the Italian word for “middle”, a mezzanine is built above the ground floor but lower than a standard second floor. Typically, mezzanine floors have low ceilings and, in some cases, angled walls dictated by the roof bracing. In shed design, mezzanines are commonly used for offices and storage. Benefits of a mezzanine floor Expands storage capacity More cost-effective than building a larger shed Adaptability Improves operational efficiency. How to install a mezzanine floor Below, we have outlined the key considerations to make when building a mezzanine floor. Function The purpose of your mezzanine will determine how you should design it. For example, storage will usually require short and long-term shelving. If you plan to use it as office space, you may require power points, desk space, ventilation, and insulation. Many businesses use one level for storage and the other as an office or breakroom. When used in retail, fire ratings apply to the mezzanine floor, access stairs, and handrail. Other functions include expanding production or packing facilities. Weight Your mezzanine floor needs to be strong and durable to bear the weight of all the equipment, products, and materials stored there. Not to mention, it also needs to withstand daily foot and cargo traffic! Understanding load capacity requirements is a crucial step when planning a mezzanine floor to ensure it meets the necessary standards for safety and quality. As load capacity depends on the intended use of the mezzanine, you'll want to work with experienced engineers and shed manufacturers who can provide the right design and technical advice. We recommend you consult with us first, before building your mezzanine. Size Based on the purpose of your shed, you need to determine the size of your mezzanine. Consider how the shape, width, length, and height will suit your needs. We recommend sizing up to allow for future expansion and flexibility. It is common for businesses to develop new ways of using their sheds, including the mezzanine. Access To access your mezzanine, you will need a staircase with a handrail. Depending on whether your shed is for public or private use, there are different handrail standards to comply with. You can find out more about handrail standards here. In case of emergency, your mezzanine will need a suitable means of escape. At all times, stairs need to be easily accessed, regardless of your operations. This will need to be accounted for in your shed’s layout. Insulation If your mezzanine will be used as an office space, it may need to be insulated for energy efficiency and comfort. This will ensure your staff can work effectively in a safe and healthy environment. The insulation requirements for large steel sheds will depend on your location, so speak to our experts for advice. How we install mezzanine floors at ABC Sheds If you need a big shed with a mezzanine, ABC Sheds can help. Our experienced team specialises in large structural steel sheds spanning up to 60 metres. Our sheds are designed to maximise functionality and adaptability in the future, which is why we include mezzanine floors right from the beginning. 1. Design consultations The first step in our process is discussing your needs. From there, we will develop a shed design and proposal. If you want a mezzanine, we include it in the main structure because it is often more affordable than retrofitting it later on. 2. Design proposals Based on your needs and preferences, we will develop a proposal and present it to you. When you are happy with the plans, we will proceed to the consent stage. 3. Council Approval All our sheds are engineered by an independent structural engineer. We advise you to complete your council application but we can help with applications, as required. 4. Construction Our shed construction is a simple bolt-together process. Every kit comes with footing cages, bolts, screws, downpipes, gutters, flashings, an installation DVD, and a clear set of instructions. We’ll also assign a dedicated project manager to assist you throughout the entire build. If you have a mezzanine included in your shed design, everything you need will be included in the shed kit. When the shed is complete, you can make use of it immediately, reaping the rewards of your investment. Large steel sheds Australia With many years in the construction industry, ABC Sheds is reliable, experienced, and here to help. We know that a new shed is an investment, which is why our team handles all aspects of your project to complete your shed efficiently. What’s more, our erection quotes include all of the following: Pier hole boring Crane hire Scissor lift hire Accommodation for the erection crew. Click here to learn more about our range of sheds or browse our completed projects for inspiration. If you’re curious to know how much our sheds cost, request a quote from the team today.

If you’re looking for an innovative way to build a house, holiday home, or weekend getaway, it may be worth considering a shed house. While most houses are built with timber frames or brick, shed homes provide an affordable, convenient, and readily available alternative made from steel. In this article, we explore the concept of a shed home and why they're popular around Australia. Whether you’re planning to start construction soon or simply exploring your options, this article has everything you need to know. We also share our recommendations for companies you can build a shed house with, as well as one of our recent shed house projects for inspiration. Shed houses Australia Unlike a conventional house with timber framework, shed houses are built inside the shell of a steel shed structure. On the outside, the building looks like a shed but with windows, doors, and residential utilities added. Inside, the shed is fitted out as a residential space, with lighting, plumbing, electrical, interior walls, and appliances. Reasons to build a shed house The reason shed houses have become so widespread is because they are adaptable and suitable for a wide range of purposes. All around Australia, converted shed houses are used for the following functions: Full-time living Holiday accommodation Weekenders Short-term rentals like Airbnb Supplementary accommodation Granny flats Teenager retreats Rural retreats Farm accommodation Temporary accommodation while you build a house. Benefits of shed houses The key advantage of shed homes, and the main reason for their popularity, is the cost savings. While traditional home construction can be expensive, a shed can be erected in a matter of weeks. This gives you a weathertight space to store possessions and complete the interior fit-out in your own time. Cost-effective construction Faster build times Easy kitset construction Fewer permits are required Low maintenance Expands your liveable space Expands your storage capacity A sleek, minimal aesthetic Can be used for a range of functions, including accommodation, storage, and as a workshop. If you’re interested in building a shed house, see our recommended companies below, along with our recent shed house project in Lake Cowell. Top 5 shed house builders in Australia Many Australian shed companies offer residential options as well as their standard commercial and rural shed designs. By taking into account affordability, design options, and liveability, we’ve outlined the top 5 companies you can choose to work with. Widespan sheds Widespan is a leading shed house supplier with agents in all Australian states. Their Class 1A liveable sheds provide a base for a local designer, builder, and certifier to fit the interior and turn it into a liveable space. They can be used as a teenager’s retreat, man cave, granny flat, kid’s playroom, home office, or guest house. Optional features include skillion roof design, gable roof pitches, insulation, ventilation, windows, doors, interior dividing walls, mezzanine flooring, fibreglass skylights, and vermin protection. Sheds n Homes With locations all around Australia, Sheds n Homes has a range of steel-framed kit homes with the option of raised flooring. They supply all the components you need to build the bones of your structure, including the steel frame, roof cladding, external wall sheeting, stud frame walls, bearers and joins, fixtures, and guttering. The kit includes a detailed construction manual, with engineering and floor plans completed to ensure compliance. You are responsible for putting the kit together, sourcing interior materials, and arranging the contracting for flooring, windows, doors, lighting, decorating, the kitchen fit-out, and the bathroom fit-out. Easy Sheds Based in Albury, NSW, Easy Sheds has a range of lifestyle sheds. These shed house designs include workshops, garages, drive-through sheds, and horse shelters to upgrade the storage and liveability of your property. Note that these sheds are not designed to be a permanent residence, but rather to supplement the house or accommodation on the site. If you are building a house and need a structure to live in temporarily or store your assets, the Easy Shed residential range could be an effective option. Optional features to add include carports, fibreglass skylights, roof ventilation, insulation, roller doors, personal access doors, dividing walls, and mezzanine flooring. Fair Dinkum With locations throughout Australia, Fair Dinkum Builds offers custom liveable sheds for a whole range of purposes whether that be a farm-stay holiday rental, or something more permanent. Whether you need a simple liveable shed or something more bespoke, Fair Dinkum offers a range of add-ons and finishes to meet various tastes and budgets. Extras include patterned feature walls, partitions, whirlybirds, stairs and more. The Shed Company With more than 30 stores across Australia, The Shed Company designs and delivers high-quality Australian steel kit homes. These sheds are a cost-effective way to extend your liveable space while also supplementing your storage. Designed as the ultimate Aussie retreat, the range includes granny flats, teenager retreats, family homes, and weekenders. Shed house inspiration: The Weekender Located in Lake Cowell, this 36 x 10.5 x 3.5 metre shed was built as a weekend getaway and recreational vehicle storage. The ABC Sheds team lined the interior of the shed with Bondor insulated panels, ensuring maximum comfort in any weather conditions. The owners use it themselves and rent it out for additional income which ensures the shed house is utilised, all-year-round. While our sheds are typically large structures used for commercial, industrial, agricultural, and horticultural applications, we have built shed house frames in the past. If we do supply the frame, it’s then up to you to fit-out the interior whether that be for a holiday getaway, extra farm accommodation or an Airbnb rental. To see your options, use our online shed builder tool or ask our team for a quote.

Depending on the shed and your requirements, there are several different types of bracing that will be used to construct a shed. The correct bracing solution will ensure your new shed is strong, reliable, and safe – not to mention being compliant with local building codes. In this blog we outline when shed bracing is needed, we also explore the various bracing options available and what this means for the structure and interior space. Read on to find out more. Shed bracing Bracing includes the structural elements or components that are used to provide additional support, stability, and rigidity to the overall shed structure. This is essential for preventing unwanted swaying, twisting, or collapsing which can occur under various loads and external forces such as wind, snow, or seismic activity. Shed bracing also helps to distribute pressure more evenly throughout the structure, ensuring its strength and durability. Types of bracing used in large steel sheds The extent of bracing needed for a shed will depend on the shed's size, design, location, local building codes, and the environmental conditions of the area. Proper bracing ensures the shed's structural integrity, enhances its ability to withstand external forces, and contributes to the safety of the occupants and belongings inside the shed. We recommend considering a combination of the following bracing solutions. Roof bracing Roof bracing refers to the structural elements that provide support and stability to the roof system. These bracings are essential to ensure that the shed's roof can withstand various loads such as snow, wind, and the weight of the roof. This helps to prevent the roof from sagging or collapsing under pressure. With structural steel sheds, roof bracing may include one or more of the following: Wire roof bracing This is also known as cross bracing, cross-over bracing, ‘X’ bracing, or wind bracing. Compression purlins These heavy purlins are concentric to the cross bracing and double as a tie brace. Fly bracing Strategically placed on every second purlin down to the bottom of the truss, fly bracing helps to stiffen the trusses. Wall bracing Wall bracing is used to stabilise the walls of the shed and prevent them from buckling or shifting. Wind wall bracing Standard wind wall bracing is also known as cross bracing, cross-over bracing, X bracing, or wind bracing. It is fitted with a turnbuckle to allow easy tensioning and re-tensioning, making it suitable for reactive soil types that cause movement after build completion. It also makes roof lifting erection faster and safer than more rigid bracing types and is the most cost-effective bracing solution overall. However, it does require an entire bay space to be effective and it can clash with planned openings. Heavy duty bracing Similar to standard bracing, heavy-duty braces are commonly used for structures that require a gantry crane, have extreme eave heights, or are located in cyclone regions. Embedded columns Also called ‘cantilevered columns’, embedded columns are useful for sheds where standard bracing is not possible. Typically, this is applied to roof-only sheds such as yard covers where animals may lean on or injure themselves on exposed bracing. Disadvantages of embedded columns include that it is slightly more costly than traditional methods and more difficult to install. This is because it requires propping and partial installation before the concrete pour or more than one concrete pour. K-brace and strut brace Named for the shape from above, K-braces connect to the columns at mid-height. Strut braces are an angled support used to join the roof framing with a principal rafter. One key advantage of this is the flexibility it provides for working around planned openings in the facade. This bracing solution can also be used to push bracing upwards into the top half of the wall height. When bracing under the gutters isn’t viable, it can provide external bracing anchored to external pier footings. The main disadvantage of K-braces and strut braces is that they are rigid and heavy. This makes it more difficult to install, and the heavier steel can be expensive, along with the potential need for more footings. Structural steel sheds Australia The ABC Sheds team is here to guide you through the engineering requirements for your shed. Simply contact us to discuss your shed design and we will take you through the bracing options available. For more details on the sheds we manufacture you can also take a look at our full brochure. You’ll find all the answers you need about the following sheds: Farm sheds Hay sheds and grain sheds Feedlot shelters and yard covers Dressage arenas and horse stables Industrial sheds Aircraft hangars

Choosing the right shed door can be daunting, especially when you consider functionality, frequency of use, durability, and security. If you’re wondering which door is right for your shed, you’ve come to the right place. In this article, we explore the pros and cons of each type of door, which applications they suit, and the basic costs so you can make an informed decision for your new shed. Roller doors A roller door has a profile pressed in a continuous sheet that rolls up above the door opening, requiring no horizontal clearance. This way, you can have a number of your bays with roller doors and they can all be open at once. Roller doors offer several advantages, including: Higher security Weatherproof Ability to open with a remote The cons of roller doors include being more expensive and higher maintenance costs. Roller doors are most common in industrial or commercial sheds, especially when total security is required. Having remote control access is also convenient for warehouses and factories where every square metre matters. The cost of a basic roller door starts at around $3,000 for a shed. The wider the door span, the higher the cost because it requires more engineering. The widest available roller door could cost as much as $50,000. The door clearance will also increase the overall shed price because increased engineering is needed to accommodate the door being open. Tilt doors A tilt door is mounted on a spring-balance hinge system that opens out and up. These may include hydraulics for easier use, particularly those that are frequently opened and closed. Advantages of tilt doors include: They span large distances Provides a clear opening on the gable The main con of a tilt door is the high cost. Once you factor in engineering and materials, the total cost varies a lot depending on size and is likely to be anything between $10,000 and $100,000. Tilt doors are most commonly used in aircraft hangars where there is a need for a clear wide span. However, the team at ABC Sheds don’t use or recommend tilt doors, because as we span large distances, the cost of the tilt panel door is exorbitant. Slider doors A sliding door opens horizontally along the wall of the shed, usually on a rail or a track that keeps it in line. Sliding doors offer several benefits, including: Low maintenance Easy to repair (if damaged by something hitting the doors) Easy to install after the shed is built Large opening span Can open as wide as the shed using outriggers. Cons of sliding doors include that they don’t seal as well as roller doors and they are not easy to motorise. They also need enough room to slide which may impact the space around the shed or adjoining bays. While sliding doors are suitable for most sheds, they are most commonly used in farm machinery sheds and aircraft hangers. Sliding doors offer a wider span, making it easier to manoeuvre frequently used vehicles. Furthermore, farm sheds typically require less security than commercial or industrial sheds. A basic sliding door could start at $3,000 and end up being as much as $20,000, depending on whether you choose a double or triple track. Another factor in price is the span and number of bays you want to open at once. For an accurate quote, speak to the ABC Sheds team. Barn Doors Commonly used in equestrian buildings, barn doors are hung on two rollers on a track above the door. Unlike hinged doors, these slide flat along the wall and do not require clearance. Advantages of shed barn doors include: Aesthetically appealing Ideal for horses Cons of barn doors include that they are highly specialised so you will need to find the right supplier. They are also not suitable for farm machinery sheds or commercial buildings where security is a priority. While ABC Sheds does not use barn doors, you could try Fairdinkum Sheds, Ranbuild, or Widespan Sheds. Personal Access doors (PA) While large doors help access vehicles and large equipment, you need a faster and more efficient access point for people. A Personal Access (PA) door, or personnel door, is mounted on a simple door hinge, making it easy to enter or exit the shed. Advantages of PA doors include: Secure Cost-effective Easy access for workers Double-skinned for extra protection The only con of a PA door is that it can’t fit machinery or large items. PA doors are practical, efficient, and economical especially when you pair them with a roller or slide door as it enables you to lock the roller and/or slide door from the inside and exit the shed from the PA Door How to choose the right shed door Now that you know the options, take some time to consider your needs. Ask yourself the following questions to determine which type of door is right for your shed: How big is the largest vehicle/piece of equipment you will store in the shed? How often will the door be used? Are there any shed ventilation and weatherproofing requirements in your area? How much security do you require? Can the door be easily installed and repaired? Structural steel sheds Australia It’s time to start your new shed build and the ABC Sheds team is here to help. Contact us to discuss your options or explore our full range of shed designs in our catalogue. Inside, you’ll find all the information you need about the following: Farm sheds Hay sheds and grain sheds Feedlot shelters and yard covers Dressage arenas and horse stables Industrial sheds Aircraft hangars Get your free copy of the brochure by clicking below.

If you’re planning to build a new shed, you may have heard the terms ‘wide span’, ‘portal-frame’ or ‘clear span’. As industry experts, we often get asked about these terms and whether they are worth factoring into a large-scale shed design. In this article, we explain what wide span sheds are, how they differ from other shed designs, and the best applications to use them. Whatever your needs, find all the advantages of wide span sheds below. What is a wide-span shed? A wide span shed, also known as a clear span shed, is a large structural frame consisting of two columns and a rafter spanning between with no centre supports. This self-supporting design is ideal for any application requiring maximum internal space, including: Farm sheds With no posts or walls inside a clear span farm shed, it’s easy to manoeuvre vehicles in and out and operate your farm equipment. For maximum efficiency, consider the advantages of a drive-through machinery shed. What’s more, clear span farm sheds are adaptable for storage which is critical for your ever-changing farm operations. Grain sheds With no internal supports, a clear span grain shed is easier to navigate. With no walls or posts to avoid, you can easily access your grain with large machinery, speeding up your operations. Commercial and industrial buildings If you need a large commercial or industrial shed, a clear span design offers flexibility. Not only is it easy to arrange equipment and manoeuvre machinery, but it also allows you to alter your setup as your needs change. Aircraft hangars A wide span aircraft hangar offers easy access for all shapes and sizes. For example, ABC Sheds uses open web trusses to build sheds up to 60m clear span, accommodating anything from an Ultralight to a B52 (56 metre wingspan)! Large clear span sheds To achieve maximum strength and durability in a clear span shed, there are several engineering requirements and design techniques to use – especially for large-scale sheds. We’ve outlined these details below. Hot-dip galvanised steel Due to its increased longevity and added rust protection, hot-dip galvanised steel is the most effective material for wide span sheds. The zinc coating makes galvanised steel 2.5 times thicker than alternative steel coatings, preventing oxidation and corrosion. Additionally, it also gives a tidy appearance and is the highest-performing coating in coastal environments. At ABC Sheds, we use Australian-sourced steel for the most effective protection against our harsh weather conditions. In addition to the galvanised coating, structural steel framing also offers maximum design flexibility, allowing you to create a wide range of styles and sizes. It can be easily cut, welded, formed to meet your exact requirements, and incorporate additional features, such as: Windows Slider doors Roller doors Ventilation systems Personal access (PA) doors Mezzanine floors RHS strength Rectangular Hollow Sections, or RHS, are cold-formed hollow steel sections offering high strength and durability. ABC Sheds hot dip our trusses, after fabrication. Be wary of shed companies that quote wording such as 'duragal', 'pre-gal', 'galtube', 'galforce' or 'in-line galvanised' RHS. This DOES NOT refer to 'hot dip galvanising' and is completed before welding and is significantly thinner (100g/m2) than hot dip galvanising (300g/m2). ABC Sheds use RHS to form a truss rafter. Trusses are essentially a beam with all the unnecessary parts removed allowing for a much lighter alternative to a traditional UB rafter resulting in reduced deflection and far greater cost efficiencies, often saving our customers 10-15% on material costs. Wind ratings In Australia, there are four wind regions dictating the design requirements for large structures. Depending on the average wind speed in your area, your shed design will need to meet the relevant wind rating. For example, Wind Region D, located on the far west coast, has an Ultimate Design Wind speed of 316.8km/h. On the other end of the scale, Wind Region A, consisting of internal land and the southern coast, has an Ultimate Design Wind speed of 147.6km/h. To ensure your shed meets local regulations, speak with our experts today. Universal beams A universal beam is a load-bearing beam that is virtually impossible to bend, buckle, or bow. Even if you knock them with your machinery, these beams are built to withstand the pressure. At ABC Sheds, we only use structural steel universal beams for our columns to carry the majority of the shed’s weight. What’s more, the beams are hot-dipped galvanised for ultimate longevity. Simple erection When it comes to building a new shed, the construction process has a significant impact on the overall cost and project timeline. When erecting your ABC Shed, there’s no need to brace the frame because the structure is self-supporting. With pre-drilled holes, all the bolts provided, and clear instructions, the whole process is quick and easy. Built to last The harsh Australian weather conditions and industrial operations in your shed will impact its lifespan so you need a shed that will stand the test of time. Not only should the materials be durable and strong, but the engineering must be reliable. Every shed is engineered on its own merit to site specific conditions. Be very wary of shed companies that quote certified engineering as an optional 'extra' At ABC Sheds, our hot-dipped galvanised columns are made from Australian-sourced steel and bolted on to the concrete foundations. Our frames are approximately 6 times heavier than a purlin frame, meaning they’re here to stay no matter what cyclones, wind, or snow come your way. Shed span So you might be wondering what the possible sizes are for clear span sheds. While this is dependent on your location and operations, our frames can be designed with a 12-metre span right up to a 60-metre span. These specifications are subject to variation so be sure to specify any requirements with our team. We can customise your shed to meet your unique operations and storage needs – just get in touch to see what we can do. Here at ABC Sheds, our clear span shed designs all include a hot-dipped galvanised structural steel frame and a 25-year guarantee. Our custom designs are built to exceed Australian building standards, giving you the ultimate peace of mind that your shed will serve your needs for decades to come. If you want to learn more about our wide span shed designs and specifications, find everything you need to know in our full shed brochure.

Building a shed comes with lots of decisions – some of which happen long before construction begins. One essential consideration that’s often overlooked is how to prepare your site for a new shed. If left to the last minute, it may lead to expensive and frustrating delays later on. So what steps are involved in site preparation and how can you get it right? In this article, we share the 7 key steps for shed site preparation and our top tips so that you know exactly what’s coming. If you’re planning to build a shed, read on for everything you need to do first. Why does site preparation matter? Investing in a steel shed only makes sense if it will stand the test of time, meaning you have to do the appropriate preparation work first. Between surveying the site to make sure that it's stable to potential earthworks that need to be done and installing drainage, there’s a lot of preparation work involved. Each step is crucial for safety, project efficiency, and the functionality of your shed, as well as for compliance with local building regulations. Your shed must be built on a stable base to hold the load of the shed structure as well as whatever will be stored inside. Structural steel sheds can be very heavy, especially if they span wide widths and have extra-large bays so it’s important that the site that they’re built on is strong enough. 7 steps for site preparation There are a few different factors to consider when it comes time to prepare your site for shed construction. We’ve outlined the most significant measures to take below, including: Clearing the site Levelling the site Allowing the soil to settle Installing drainage Power connections Shed pad size Developing accessways 1. Clear debris No matter where your shed will be constructed on your property, the first step is to clear away any debris such as: Trees and shrubs Machinery and equipment Rocks You may be surprised at how much work needs to be done at this stage, especially when you must dispose of the debris as well. Depending on the amount of foliage or debris there is, you may want to hire heavy machinery or enlist specialist contractors. Once all large debris is cleared away you must inspect the surface of the site to check for smaller objects like rocks and rubble. This is vital if pouring a concrete slab foundation which requires a clean and even surface. 2. Site levelling Ensuring your shed site is flat and even is another fundamental step in preparing for construction. This makes the building process more efficient and ensures the shed will be much more stable. If your site is sloped or irregular, use excavators to dig up and move the required surface dirt and then a mechanical compacting machine for each layer. If you don’t have the equipment to do this yourself, consider hiring a local contractor. Normally, these experts can get the job done in a day by using special tools like laser levels to ensure the result is smooth and accurate. 3. Allow time before construction All levelling and foundation work should be done well in advance of shed construction. After levelling, we recommend a minimum of three weeks to give the soil time to settle so you can make the final adjustments and fill any holes. If you're pouring a concrete pad, wait another 3 weeks before starting the shed build. 4. Drainage and flood prevention Whatever the purpose of your shed, you need to take precautions to prevent flooding and water damage. In areas with high rainfall, add an extra 200mm to the height of your shed pad – constructing your shed on a rise should keep out any rain and ensure that what’s inside remains safe and dry. Additionally, we recommend incorporating drainage into your site planning, including runoff where guttering will be. If your shed design features gutters, provide somewhere for the water to flow out and away from the shed, ideally into nearby rainwater tanks, waterways, or stormwater drains. This shed pad has been built up so that it's on a rise for extra drainage, and to avoid flooding. 5. Power installation Most farm sheds and industrial buildings require power to operate tools and machinery so now is the time to plan for it. It is easier to incorporate electrical wiring and equipment during the early stages of design and construction, so speak to your shed builders for recommendations. If power isn’t currently available on your site, you will need to invest in site connections or an on-site power supply. Speak to a local electrician for advice and be sure to mention this during your shed design consultation. 6. Size of the shed pad One of the most critical steps is deciding the size of the shed pad. A helpful guideline is to make the pad approximately 6 metres wider and 6 metres longer than the shed itself. This provides an extra 3 metres on each side of the shed, enabling installers to use a scissor-lift during the cladding process. And when lifting the shed into place using a crane, there needs to be at least 8 metres of space parallel to the shed. These are general guidelines and may differ depending on your design and location so speak to our experts for a custom recommendation. 7. Develop accessways Remember to prepare the lead-up and entryway of the shed too. This will not only make the construction process more efficient but will also improve your operations after the shed is complete. This may include: Levelling or widening the driveway Building retaining walls on sloped banks Laying additional drainage. If you're constructing a drive-through machinery shed, remember to prepare both sides for easy access. The smoother the transitions in and out are, the more efficient your operations will be. Get prepared with the help of ABC Sheds Our team of shed experts are well equipped to help you if you’re getting a shed constructed for the first time. We will assess your proposed shed site to ensure that it's suitable for one of our sheds. This includes checking the following: Site gradient and terrain type Debris and potential obstructions Climate conditions such as prevailing winds Accessways. Wondering if your property is suitable for one of our steel sheds? Get in touch with our friendly team to go through your options and get tailored advice. If you’re local to Young NSW, we’ll even pop out for a face-to-face visit to see exactly what site work and excavation would need to be done to prepare a pad for shed construction. Already have a shed in mind? Use our free online shed builder tool to see what it will look like – from the size to the colours, and the number of walls. Try it now and request a free quote by clicking the link below.

For most farm sheds and industrial buildings, door access is crucial. To keep your operations running smoothly, and the costs low, you need to choose a low-maintenance option to improve efficiency, durability and security. The question is – are roller doors or sliding doors better? In this article, we explore the pros and cons of each type of door, which applications they suit, and the basic costs so you can make an informed decision for your new shed. Sliding doors A sliding door opens along the wall of the shed, usually fixed to a rail or a track that keeps it in place. For longer sheds, multiple sliding doors may be installed. Pros of sliding doors Sliding doors offer several benefits, including: Low maintenance Cheap to repair (if damaged by something hitting the doors) Easy to install after the shed is built Large opening span Can open as wide as the shed using outriggers. Cons of sliding doors Doesn't seal as well as a roller door Not easily motorised Doors need space to slide into which may impact on space around the shed or other bays. Suitable applications for sliding doors Sliding doors are suitable for any shed but are most commonly used for farm machinery sheds – especially those in rural locations. Sliding doors have a much wider span, so frequently used vehicles are easier to access. Additionally, most farm sheds do not require as much security as commercial or industrial sheds. Basic costs of sliding doors Sliding doors vary in price due to the span and number of bays you want to open at once. A basic sliding door for a shed could start at $3,000 and, depending on whether you choose a double or triple track, could be as much as $20,000. Roller doors Roller doors consist of connected slats that wrap around themselves above the door opening. They are very common in industrial and commercial buildings because they require no horizontal clearance, leaving space for equipment, vehicles, and accessibility. Pros of roller doors 100% secure 100% sealable Can open from the outside of the building with remotes, if this option is fitted. Cons of roller doors More expensive as it requires a technician to install Moving parts increase the risk of malfunctioning Can be expensive to repair Requires extra height clearance Doors will not open to full bay width Restricted in maximum door size – unable to have 16m opening like sliding doors. Suitable applications for roller doors Roller doors are suited to industrial or commercial settings, particularly those requiring total security for peace of mind. With remote control access, they are ideal for warehouses and factories which need to make the most of every square metre. Basic costs of roller doors Typically, the cost of a shed roller door starts at around $3,000. That price will increase dramatically if the door has a wider span because it requires more engineering and materials to manufacture. For the widest available roller door, the price could be as high as $50,000. You should also note that the door clearance will increase the overall shed price because more materials and engineering are needed to accommodate it when it is open. How to choose the right shed door Now that you know the fundamentals of each type of door, there are a few considerations to make. Let’s explore the key questions you need to ask yourself: 1. How big does your shed door need to be? To determine the size and type of door your shed needs, you should consider what will be stored inside and how accessible the opening will be. For example, if the shed is used to store farm machinery, the door opening must be bigger than the largest vehicle. Consider how much vertical and horizontal clearance is required, and how easy it will be to manoeuvre everything inside. 2. How frequently will the door need to be used? For the ultimate ease of use, you need to think about how often the door will be accessed. For commercial sheds, a remote-controlled roller door is often the simplest, most convenient choice. For farm machinery, a wide sliding door would be easier to use. 3. Are there any shed ventilation and weatherproofing requirements? Depending on the purpose and location of your shed, there may be an added need for airflow and protection from weather conditions. If you need the shed to be dust-proof then a roller door would be best. 4. Does the door provide enough shed security? If you decide that full security is a top priority, a roller door would be most suitable. This is especially relevant for commercial and industrial sheds that store lots of equipment, but not so much for farm sheds. 5. How easily can the door be installed and repaired? The shed door you choose determines the installation costs, as well as the frequency of maintenance. For example, a sliding door will usually require fewer repairs and will be easier to install. On the other hand, roller doors contain more moving parts, meaning repairs are more frequent and costly. In summary To sum up the above points, the ultimate answer is that neither type of door is better than the other, but rather they each serve different purposes. Roller doors and sliding doors each have their place, and the most suitable option for your shed will depend on your priorities. Whether you need security, protection from the weather, easy access, or a wider opening span, the ABC Sheds team can help you to find the right door type. In our years of experience, we’ve worked on all kinds of sheds, including: Yard covers Horse arenas Hay sheds Machinery sheds Industrial sheds Aircraft hangars Workshops Grain sheds Farm machinery sheds Custom-designed sheds For the expert advice and industry insights you need, contact our friendly team today. Or discover your options and plan your perfect shed using our virtual shed builder below.

When building a steel shed, you need to have full confidence in its strength, durability, and engineering. That’s why there is such a range of metrics and terminology in the industry to measure material strength and quality. Two common terms used to describe steel cladding are Base Metal Thickness (BMT) and Total Coated Thickness (TCT). While they sometimes get confused, these are two separate measurements and must be used with care. When measuring the steel for your new shed, the smallest error could be problematic and expensive later on. To help you understand these metrics and when to use them, this article explains everything you need to know. How to measure bare metal thickness When it comes to measuring steel cladding, you need to understand the metrics used in the industry. Generally, bare metal is measured in microns. Its thickness can vary greatly depending on the alloy it is made of and the manufacturer. The average thicknesses of the common alloys are: Aluminium – 4.5 to 6.0 microns. Stainless steel – 40 to 50 microns. Structural steel – 48 to 52 microns (galvanised or not). Some metals, like chromium and nickel, also require more layers of primer, paint, and corrosion-resistant coating. These layers add to the overall thickness of the cladding. To measure individual layers, use a paint depth gauge. Simply apply the “inside” tester on your coating and push it until it hits the bare metal. If you prefer to measure the metal and the paint, use a micrometre. Simply collect a sample of the metal and paint layers and measure each individually. Once you have checked each layer, add them together for the Total Coated Thickness (TCT). Base Metal Thickness (BMT) Base Metal Thickness (BMT) is used to measure the core strength of steel cladding before it has any coating or paint layers added to it. For design calculations or structural design, BMT is an accurate indication of material strength. Total Coated Thickness (TCT) Total Coated Thickness (TCT) measures both the base metal and any metallic coating layers. This includes a hot-dip galvanised surface which is applied for corrosion resistance. To calculate the TCT, simply add together the thickness of the base metal and each additional layer of alloy coating, paint, and primer. Unlike BMT, TCT does not specify the core steel's strength. You may also notice the term After Paint Thickness (APT) used in place of TCT but this is less common. What's better, BMT or TCT? As you now know, there is a slight difference between BMT and TCT, even though their measurements are very similar. The difference in thickness will be very small – while BMT measures the core strength of the steel, TCT takes into account every layer of protection including layers like primer and paint. In short, neither is more important than the other as they each fulfil a different function. What this means for your shed quote When it comes to building a new steel shed, it's likely that you will request a number of quotes from various shed suppliers and manufacturers, to see who can offer you the best price. When checking a quote it's important that you understand what cladding is being quoted, and whether your shed will be produced using BMT or TCT cladding. When comparing the sheeting on your quote check that you are comparing the same thickness of sheeting. So when comparing quotes, check that you are comparing BMT with BMT and/or TCT with TCT, otherwise you could be misled as to quality of the product you are purchasing. For example, some companies will use a thinner grade TCT than others, which in the long run, could increase the chance of damage and unnecessary wear-and-tear. Just because a company specifies a certain TCT measurement, it doesn't mean that this is an accurate representation of the strength of the product. Because of the differences in BMT and TCT measurements, quotes simply cannot be compared like for like, where different measurements are used. That's why we always recommend thoroughly checking every shed quote you receive, to ensure you know exactly what you're paying for. ABC Sheds BMT cladding Now that you understand what measurements structural steel sheds are quoted in, we wanted to further clarify the measurements that we use, for all ABC sheds. At ABC Sheds, all of our sheds are quoted in Base Metal Thickness to ensure consistency and accuracy across every project we work on. We primarily use Zincalume® and Colorbond® cladding as a base, to ensure the strength and durability of your new shed. Both Zincalume® and Colorbond® cladding are quoted as a BMT thickness of .42mm (unless specified otherwise). Some of the other common cladding choices and their measurements are listed below. Product Cladding BMT Measurement Trimwall Zincalume® .35mm Trimwall Colorbond® .35mm Trimclad/ Corrogate Zincalume® .42mm Trimclad/ Corrogate Colorbond® .48mm The process of building a new shed can be daunting but with the support of a professional team, it can be hassle-free. Get in touch with us today for more advice or see our complete range of sheds, including farm sheds, hay sheds, dressage arenas, commercial sheds and more, in the free brochure.

While there’s no magic formula for building a shed, there are a few core principles to follow that will impact how your design comes together. A shed is a major undertaking, but if you do it well, it will provide benefits both now, and into the future. To ensure your new shed is a success, here are 6 things that we think every shed owner or future shed owner should know. 1. The best shed size We often have customers ask what the best shed size is and while the answer depends on the purpose of the shed, we always recommend sizing up. If you build a shed to your current requirements with no room for expansion or additional needs, you’ll likely regret it. To avoid disappointment and costly upgrades, later on, plan ahead and build your shed bigger than you need. This way, you can easily store new items as you acquire them and you won’t have to spend thousands on an extension project. There’s no standard size for a steel shed which means you have a lot of control over how yours turns out. In saying that, there are a couple of factors that will influence your decision. Carefully measure everything To determine the minimum size of your shed, take the time to measure everything you intend to store in it. You need to know the height, width, and length of everything that will go inside your shed including vehicles, machinery, storage units, or cattle yards. You should also consider the amount of space needed around each item, for opening doors, accessing cupboards, and manoeuvring vehicles. As a minimum, we recommend adding an extra 1 metre on each side. Think ahead at least 3-5 years To future-proof your shed, you need to anticipate and prepare for any new priorities and changes. We recommend you plan ahead to 3-5 years to make room for any new equipment, add machinery, or upgraded vehicles. If you aren’t sure how much extra room you’ll need, consider adding an extra bay, increasing the sizes of your bays, or adding a mezzanine floor for storage. 2. Shed door clearances If your shed will have a door, it's essential that you factor in extra room for the door to open. However the extra room that you need, will depend on the type of door you include in your shed. For sheds where safety and security are paramount, either a roller door or a sliding door is a standard edition. For roller doors, the recommended clearance is at least 1 metre. This additional space allows for the drum to fit above the door which in turn, ensures that the roller door can open. When calculating the height of a shed with a rolling door, you'll want to measure the height of the tallest item that you will store inside first, and then add an additional 1 metre to this measurement. In comparison to a roller door, a sliding door doesn't have the same height requirements as it can be the full height of the shed. However, it's important that you consider where the door will slide to. Will there be an additional bay or will you need to utilise outriggers to support the beam? 3. How to assess the site for your shed When you design a shed, you need to think about the site it will be built on. During the design stage, it’s crucial to think about the climate, surrounding buildings, and accessways to ensure the shed functions well within its context. Mark out the dimensions on-site We suggest visiting the site and marking out the measurements on the ground. This will help to visualise the shed within its setting and show how much room there is to expand if required. Take note of any trees, hedges, nearby buildings, powerlines, or anything else that will interfere with the shed. The best shed orientation for the prevailing wind Understanding the local weather patterns and prevailing winds of your site will determine how the shed should be designed. Strong winds can cause significant damage to a shed but if you position it carefully, the risk can be minimised. The best shed orientation for your area will depend on where you are and how exposed the shed site is, so talk with the experts who can provide guidance on wind ratings. Another thing to consider when deciding the orientation of your shed is if you want to add solar panels to the roof. For maximum solar gain, the best placement is on the North or West of the shed roof. Considering an ABC Shed for your next farm shed or industrial building? Check out our full range in the free brochure! 4. How to get shed building consent When building a large steel shed, it’s a good idea to work with a team of experienced shed builders who can help you to get consent from your local council. This process involves adhering to legal engineering guidelines and must be confirmed before the building process can go ahead. The consent process does take time and unfortunately, there’s no way to speed it up. However, by taking extra precautions and refining your designs, we can help to streamline the process. At ABC Sheds, all of our sheds are built to meet Australian standards, so you can be confident that your shed will meet expectations. 5. Versatile shed design A shed is a massive investment, so it’s essential that you build it in a way that maximises its value, both to you and any future owners. A reliable, adaptable shed can provide significant resale value for your property so it’s worth designing it in a versatile way. To ensure your shed is well set up for the future, we recommend thinking about the surrounding industries in the area. For example, if your shed is a commercial shed, don’t limit it to a particular industry, instead design the size and facilities of the shed in a way that could be easily adapted. Likewise, if you’re investing in a farm shed, it’s worth designing it to suit various types of animals or farm uses. Something like a hay shed can be incredibly multi-purpose, with the right design in play. 6. The most suitable shed building materials When it comes to building large sheds in Australia, steel is considered the superior building material. In the harsh Australian climate, hot-dipped galvanised steel is strong, weather resistant, and durable, giving you the confidence that your shed will stand the test of time. However, there are other elements of your shed that could be manufactured from different materials and these are just as crucial. For example, you might like to incorporate translucent sheets for extra light or you may wish to add insulation to the roof. For advice on the best materials for your shed’s purpose and location, speak with our experienced team. We can share useful information about materials, including suggestions tailored to your specific shed needs. While these are just 6 things that should be considered for any new shed, there is so much more that goes into the design to ensure you get a shed that’s right for your needs. Building a new shed can be a daunting task but it can be made all the more simple with a helpful team behind you. Here at ABC Sheds, we have the expertise, know-how, and experience to ensure the process is as easy as possible Get in touch with us today for more advice or start designing your new shed in our virtual shed builder below.

When building a new shed, one design choice you will need to make is determining the correct size or spacing for your shed bays. A shed bay is the spacing from the centre of one I beam, to the centre of the next I beam. We often get questions from customers asking for guidance on bay size, but since there isn't a one size fits all solution, we thought we’d tell you what you need to consider when determining the best bay size for your needs. More often than not, the bay size you require will be determined by what you will store inside your shed. If you want to maximise efficiency, you’ll need to consider a few key factors including storage capacity, safety ratings, and engineering standards, to ensure that you end up with the right bay size now, and into the future. The purpose of the shed Before you make any decisions, it’s crucial to understand exactly what the shed will be used for and what will be stored inside. The size of your shed bays should first and foremost come down to the vehicles, machinery and other equipment that will need to be stored inside so before signing off on any plans, you should measure these things carefully. Once you have the necessary dimensions, it’s important to add enough extra space so that you can manoeuvre everything as required. For this, you’ll need to consider door clearances, vehicle turning circles, and pedestrian access, as well as the ideal height for your shed. Cyclone and snow ratings for sheds When building a shed, it’s crucial to design it in a way that is durable, strong and suitable for your local weather conditions. The bay size of a shed can directly affect the performance of the shed, especially when it comes to snowfall and high winds. In terms of wind ratings, Australia is divided into four different regions according to the terrain and topography. These factors influence the strength of the wind in the regions which range from low winds to severe tropical cyclones. If a shed is inadequately designed, open to the elements or left in poor condition for too long, these winds could cause irreparable damage. With that in mind, it’s worth choosing a shed with appropriate engineering that will support the shed’s structure in any conditions. In colder climates, a shed must be capable of bearing the weight of snow so that it won’t collapse or be prone to gradual deterioration. If ice and snow are likely to collect on your shed’s roof, the weight and downward pressure could cause major problems. Before designing your shed, first, check what your local snow rating is and then talk to our team of experts about your options. They’ll know the best ways to strengthen your shed, including what the limitations are on the size of the bays. In simple terms, the smaller the bay size, the sturdier the shed will be in windy or snowy conditions. However, the shed must serve its purpose so, with careful engineering and quality materials, it should be possible for your shed to withstand the local climate without sacrificing bay size and functionality. Bay size engineering The general rule with shed design is that the biggest bay will determine the engineering required for all of the bays. For example, if a shed requires one 10-metre bay and four 8-metre bays, all five bays will be engineered to 10 metres. This simplifies the design process because all you need to decide are the specifications of the largest bay. This also means that even if you don’t need the added space, your shed will offer more versatility and improved accessibility. It also increases the adaptability of your shed for future requirements because you’ll be more likely to store items in the larger space, even if you don’t currently require it. Ready to get started with a new shed? Design your very own using our free online shed builder! >> How bay size affects shed efficiency Regardless of what your shed is built for, it’s important to think ahead and plan for future needs. By thinking beyond your current requirements, you can maximise your shed efficiency and save the need for upgrades or extensions later. Some key things to consider are: The minimum current requirements for your shed, including walking room and door clearances. The dimensions of vehicles, machinery or other items that you may want to keep in the shed at a later date, such as a new tractor or storage shelves. Adding room for facilities you may wish to invest in later, such as office facilities or more workshop space. If you choose your bay sizes with these possibilities in mind, you’ll be able to adapt the shed to suit future needs. This is a far more cost-effective option than extending or upgrading your shed later, not to mention a lot more convenient. When it comes to a bay size that we would recommend to maximise efficiency, particularly for farm sheds, we always suggest starting with 8-metre bays. This bay size is wide enough to store multiple bales of hay while also accommodating large farm machinery. The best building materials for shed bays There is a range of materials available for shed construction as well as construction techniques and engineering options, but each of these could influence the strength and durability of the structure. If you want to maximise your bay sizes, it’s important to invest in quality materials and reliable construction so that your shed will stand the test of time. Some common shed building materials include timber, steel, concrete, plastic and galvanised aluminium. And while some options may save you money initially, it’s worth investing in a more enduring option to improve the longevity of your shed. Sheds built with structural steel are the strongest and most durable because they’re tough, solid, and easy to maintain. Structural steel gets its strength from being roll-pressed at extremely high temperatures and can be formed to the desired thickness – anywhere from 5mm to 20mm. Paired with the dependable main frame and steel rafters, this is the most practical option for shed-building across Australia. If you’re looking for a shed with the ultimate combination of size, functionality, and reliability, the team at ABC Sheds have all the answers you need. No matter what type of farm shed or industrial building you require, we have the experience and know-how to deliver a quality structure, designed for your needs. You can choose from a wide range of high-quality designs or discuss a custom shed with the experts. Just get in touch today for a free no-obligation quote.

Polycarbonate or translucent sheets are a popular construction material due to their ability to let in natural light, but are they the right choice for something like a farm shed or industrial building? While there are numerous benefits to be had from using polycarbonate sheets for construction, there are some considerations to be made so that they're used appropriately. If you’re considering polycarbonate for your shed then you’ll want to be sure that it’s the right material for your needs. A construction material that’s fit for purpose should hold up over time and ensure that you get years of use out of something like a new shed. There are a range of different sheds that could benefit from the use of polycarbonate sheets, but before you commit to using it, there are a few key things to know about this popular material. Let’s get stuck in. Benefits of using polycarbonate in a shed As you may already know, polycarbonate sheets are incredibly versatile and easy to install. If you’re looking for a simple and convenient way to let light into your shed, this could be the perfect solution. Polycarbonate sheet benefits include: Lightweight and convenient to use. Durable and able to withstand extreme force. Suitable for extremely high and low temperatures. Resistant to sunlight, snow, and rain. Long-lasting. In the right application, a high-quality polycarbonate sheet can remain damage-free for many years and show no signs of fading or discolouration; it's also known to be 250 times stronger than glass. This makes it a popular choice for many outdoor buildings and structures like pergolas, greenhouses, and sheds. In fact, some architects have opted for polycarbonate building facades on residential homes because it offers a desirable combination of durability and visual appeal. When used in appropriate shed applications, polycarbonate sheets will remain damage-free for years. Interested a new shed for your farm or property? Start designing your very own using our free online shed builder! >> Disadvantages of using polycarbonate in a shed Polycarbonate is undeniably versatile but there are a few significant drawbacks you need to be aware of if you’re considering using it for your shed. Polycarbonate sheet disadvantages include: It isn’t scratch-proof. If used on a roof, it is susceptible to hail damage. If not UV resistant, it is prone to discolouration and corrosion. It can cause condensation in the roof. If used excessively it can reduce the structural integrity of the building. More expensive than something like steel sheeting. Polycarbonate is not scratch resistant which means its appearance and transparency could be spoiled. Should you require natural light in your shed, this could pose a problem. As well as that, scuffed polycarbonate panels are harder to keep clean and dirt can quickly build up. So if your shed is near tree branches or loose materials, scratching and debris may be a major concern. Another thing to consider is that unfortunately, some polycarbonate sheets are not UV resistant which means they can be prone to yellowing and deterioration. If your shed needs to be hard-wearing and long-lasting, a polycarbonate without UV resistance is sure to disappoint. This is a particularly important consideration as most parts of Australia are prone to long hot summers which means lots of sun. One last important factor to consider before you invest in polycarbonate sheets for your shed would be the weather in your local area. While polycarbonate is a durable material is can be damaged if it's exposed to extreme weather conditions like hail storms. Cold frosty mornings are also known to bring on condensation which won't mix well with polycarbonate sheets. Condensation has the tendency to drip through to your shed floor which would prove a hazard. For both of these reasons, polycarbonate would be an unwise choice, particularly for something like the roof of a shed. How to use polycarbonate effectively In our experience, the use of polycarbonate is most effective when used in small doses and where the need for natural light is paramount. We find that it can be an appropriate choice for working sheds (i.e. commercial sheds or shearing sheds) where people will come and go frequently and the benefit of adding some natural light is important. If polycarbonate sounds like the best option for you, there is a way you can use it without sacrificing the structural integrity or functionality of your shed. For example, at ABC Sheds, we recommend restricting polycarbonate to a few periodic panels along the shed walls only, and never in the roof. This way you can still let in natural light however the main structure of the shed will consist of strong, durable, structural steel and the roof will remain hail-proof, and unaffected by other weather conditions like frosts. Whatever your needs are, the team at ABC Sheds can help you to design the right shed for your requirements. We will carefully consider all of the available options so that you end up with a shed that will not only suit your specific needs but will last you for years to come. You can request a free no-obligation quote from us below.

Choosing the right height for a farm shed or industrial building is a critical decision, and can be quite daunting if you’re building a shed for the first time. Once a shed is built, it’s very difficult to adjust the height to suit your needs, so getting it right at the design stage is imperative. You’ll need to consider not only the shed’s purpose but also accessibility, storage capacity, local restrictions and more before finalising your shed plans. That’s why we’ve written this blog to give you a helpful guide to choosing a shed height that suits your needs. Learn more about choosing the most appropriate height for your future shed or industrial building. Consider the purpose of the shed The first thing to consider when designing a shed is its purpose, so what it will be used for. Each shed design offers unique features that will suit different industries, so you’ll need to define exactly what function your shed will need to serve. You might need the shed for machinery or vehicle storage, processing or manufacturing, warehousing, farming or animal shelter. Once you’ve narrowed down the exact purpose of your shed, you can start to decide how it should look and function. Efficient shed design The next thing to think about is how practical and efficient the shed’s height is for your purposes. This means designing the shed with function as a priority, and ensuring it will meet all your needs in the most efficient way not just now, but in the future too. If your shed is the right height, you won’t need to be concerned about any large equipment, storage capacity or accessibility on a day-to-day basis. It’s better to design the shed carefully with a clear set of requirements at this stage than to adjust your processes to suit after it’s built. Accommodating machinery and vehicles If your shed is going to be used to store vehicles or machinery, you’ll need to ensure there is plenty of clearance for everything to fit safely, without hitting the roof or the trusses, if you are accessing from a gable end. Manoeuvring machinery into small spaces can be a challenge, so ensuring there’s enough space for everything to be moved and parked is essential. Choosing the height of the shed is especially important because it will determine if your taller machinery can fit securely inside. If you will have a trussover in your shed to get a wider opening, make sure you take into account the depth of the trussover as it will reduce the height of your opening. If you're considering a gantry crane for something like a commercial shed or workshop, then you'll also need to think about shed height and in particular, the maximum hook height required for your operations. Once you know how high the hook height needs to be, and the clearances needed to accommodate this, you can decide the overall shed height accordingly. The height of this shed not only accommodates current machinery, but it's tall enough to store larger machinery, should the need arise. Considering a new shed? Try our free online shed builder that allows you to design your future shed – you decide what it looks like right up to the height! >> Door height and accessibility It’s important to remember that the interior shed height is only one part of the story, you’ll also need to consider the door height too. Accessibility to your shed is critical, especially when you need to regularly move things in and out – the height of your shed means nothing if the shed entrance doesn’t allow you to move machinery inside! To start with, calculate the height of your tallest machinery, and then ensure the entrance will be taller than this. For most cropping or farming operations, this will be a minimum of six metres so that there is enough clearance for machinery like air seeders and forklifts. And if you will be installing sliding or roller doors, then you will need to allow for an additional ~500mm to your clearance height, to allow for the sliding door beam or roller door drum. Sliding doors are an important feature for many farm sheds, however an additional ~500mm needs to be allowed for clearance height. Awnings Awnings are a becoming increasingly popular as they allow for additional work space, storage, shelter from the elements and covered parking. For these reasons they are a common addition to many sheds, particularly commercial, however the addition of an awning will impact the height of a shed. When designing a shed that includes an awning you will need to think about the height of the shed and then the fall of the awning. You will then need to consider what clearance that would leave for the awning. For example, if you built a 6 metre shed with a 12 metre wide awning, it could drop the clearance height on the awning to 4.5 metres. Storage capacity Using sheds for storage is a common and worthwhile investment for many commercial or farming applications. It’s important to work out exactly what you need to store before deciding on your shed height because it will determine how much space you have to work with. Once you know how much space will be taken up with your products or machinery, you can decide if there will be enough room, or if you need to increase the capacity. In cases where your business is likely to grow, you’ll need to cater for that growth by designing a shed with as much capacity as possible. If your shed will be storing produce or fertiliser, make sure you think about the height of unloading devices such as tipper trucks and ensure there is sufficient clearance in the bay. For many businesses, it can be more efficient to store products higher rather than expanding your overall shed footprint. If you have multiple warehouse workers and forklifts operating in a commercial building for example, then working with height means less wasted space and time. However, it’s also important to remember that your storage height can influence the amount of fire protection you need for the building. Just ask the experts about the regulations, and which shed height would suit your operations best. Building restrictions As well as fire restrictions, you’ll need to consider any regulations your local district has for sheds and commercial buildings. You’ll also need to refer to the Building Code of Australia, particularly the National Construction Code, to ensure your shed and processes are within the regulations, as well as your local district’s requirements. Building regulations can refer to: Structure and engineering Fire safety Accessibility and egress Services and amenities Resale value One last thing to consider when choosing the height of your shed is how much resale value it will have. For commercial sheds as an example, a higher roof will increase its value on the market because it is generally more versatile and adaptable to various industrial uses. For sheds like yard covers which generally range from 3 to 5 metres, this isn’t the case, but for many general-purpose sheds such as those used for hay storage, machinery or manufacturing it can be beneficial to have higher roof clearances of more than 6 metres. To make the most of your shed, and to get the best return when it comes to selling, you’ll want to think about other uses the shed could provide. A shed expert can guide you through this process and share their expertise to finalise the best shed height for your location, industry and local market. When choosing the best height for your shed you’ll need to consider a range of factors, however it's always better to err on the higher side as you are better off having the clearance if you need it, than wishing it was there and it's not. Having an experienced shed building team to support your decision can make the process run much smoother, and ensure you have the right knowledge when it comes to choosing your shed height. Contact our team today for more information, or use our free shed builder to design how your ideal shed would look. Our online shed builder is an excellent tool that allows you to design your shed from the ground up – you choose the walls, roof, doorways and awnings, plus you also decide the dimensions that suit your needs. You can work out exactly what height your shed needs to be and visualise how it will look and work for your needs before you buy.

The cost of a steel shed is a question we get asked frequently. This can be hard to answer as no two sheds are the same; in most instances, a steel shed will also be custom-designed to meet the customer's specific requirements which will drive up the price, should they choose optional extras. The overall cost of a shed will come down to many different factors – from the size of the shed, to how many enclosed walls or bays you include, there are lots of things that could impact how much you will need to spend on a new steel farm shed or industrial building. What we can determine, however, is how much you can expect to pay on average, for a steel shed. This will then give you a good idea of how much you could expect to pay for a new shed. It’s important to be prepared when purchasing a new shed, and a ballpark figure can make all the difference when deciding which shed manufacturer you choose. To help you out, we’ve outlined the cost per m² for a steel farm shed, equestrian shed, commercial shed and an aircraft hangar. We’ve also explained any potential factors that may increase the price of a new shed. The cost per m² for a farm shed A farm shed is one of the most customisable and versatile sheds on the market. A farm shed can serve many different purposes from hay or machinery storage to a shearing shed and even workshops spaces – the options are endless! Generally speaking, the bigger your farm shed, the more you will need to pay. While it may seem like a big investment, to begin with, particularly if you’re purchasing a shearing shed or combination shed, a quality structural steel farm shed will more than pay off in the long run and if done right, can be used for many different purposes. When looking at the cost of a farm shed per square metre, you are looking at between $200 to $300.* Factors that increase the cost of a farm shed Certain factors will increase the cost of a farm shed. The final cost will be influenced by: Awnings: The addition of awnings to any shed can increase the price that you will need to pay. Awnings require extra columns, steel beams and extra roofing which will increase how much you need to pay for your farm shed. Truss overs: Truss overs are required to structurally support the roof of a shed. The bigger your shed the bigger the roof which will mean more truss overs. This will increase the price. Enclosed walls: Depending on the type of shed you require, you may require one, two or even four, fully enclosed walls. Enclosing your shed completely has the potential to dramatically increase the price. This may not be needed for every shed design so it’s important to discuss why you may need four enclosed walls. For example, if you require a hay shed then you would only need to enclose three walls at the most. We can discuss your options with you to keep the price down. Lock-up bays: If you need to store expensive machinery in your farm shed then a lock up bay could be an essential requirement. A lock-up bay will require more enclosed walls and a door which will increase the overall price of your shed. For more details on the cost of a farm shed, you can check out this blog for more information. Learn more about farm sheds in the free brochure >> The cost per m² for an equestrian shed Surprisingly, there are lots of options when it comes to an equestrian shed – gone are the days of a simple arena cover! Equestrian sheds have evolved and while covered horse arenas are still very popular, so too are enclosed training facilities and custom stable complexes. Because of the different varieties of equestrian sheds and the many different ways that these can be customised, the overall price of an equestrian shed can be hard to determine. However, we would estimate that the cost of an equestrian shed per square metre is between $200 to $300.* Factors that increase the cost of an equestrian shed Factors that we see commonly increase the final cost of an equestrian shed include: Awnings: Just like farm sheds, awnings are also a popular addition to equestrian sheds which will also drive up the price due to the extra materials required, to put these in place. Colorbond sheeting: An equestrian shed can become a design statement, with many customers choosing various shades of Colorbond sheeting to transform the look of their shed. Some will even choose colours so that their shed blends in with nature and their surroundings. Colorbond sheeting does come at an extra cost, but we think it’s worth it! For more information on the final cost of an equestrian shed, just click here. Learn more about equestrian sheds in the free brochure >> The cost per m² for a commercial shed The needs of a commercial shed can be vast. As they’re most commonly used by businesses, the requirements of these sheds are open to interpretation – one business’ needs will be different to the next and the shed will reflect this. No two commercial sheds or industrial buildings that we’ve manufactured are the same! A commercial shed will be custom-designed for the client and could include anything from office space to a stock room or a processing facility. When looking at the cost per square metre of a commercial shed, we would estimate this to be between $400 to $500.* Factors that increase the cost of a commercial shed Several factors could increase the final cost of a commercial shed. These factors include: Office fitout: An office is considered essential for many commercial sheds however it’s important to note that this will have an impact on the final cost. More internal walls will be required and a personal access door. Mezzanines: Some people like to add a mezzanine floor to their shed. This is an excellent idea if you would like additional storage space. A mezzanine floor will have an impact on the overall cost though as your shed will need to be engineered to hold the weight of the mezzanine. Extra structural support will be required. Gantry crane: A gantry crane can be a handy addition to a commercial shed and is commonly used for heavy fabrication applications or if you need to move heavy loads. A shed needs to be engineered to support such a high load with extra structural support added to the sides of the shed. This will cost extra. Roller doors: Roller doors can be found in most commercial sheds as they allow for big machinery and vehicles to easily enter and depart the building. A roller door is counted as an addition to a shed and extra framing is required to support this. Firewalls: A firewall is an important safety measure for a lot of businesses that operate in an industrial environment, particularly for businesses that have many sheds or buildings on one site. A firewall will help to contain the spread of a fire at a property and can reduce the chance of it spreading to another building within a complex. As a firewall requires an additional wall to be built into your shed, this will increase the cost. Learn more about commercial sheds in the free brochure >> The cost per m² for an aircraft hangar Many aircraft hangars will follow a tried and true layout so there is less room for movement when it comes to the overall price. Often it is the size of the aircraft hangar that is most likely to influence the price or the addition of something like a mezzanine. When looking at the cost of an aircraft hangar per square metre, you are looking at between $500 to $600.* Factors that increase the cost of an aircraft hangar There are a few things that will commonly increase the price of an aircraft hangar. These include: Roller doors: As we have mentioned, the addition of roller doors will increase the overall cost of a shed. In saying that, with every aircraft hangar there always needs to be a way to get planes in and out of a hangar so something like roller doors is a given. Some customers will choose to opt for sliding doors as an alternative. Mezzanines: Mezzanines can act as handy storage space and even living quarters in some cases. As we have previously stated, the addition of a mezzanine comes at an extra cost as your hangar will need to be engineered to hold the weight of the mezzanine. Awnings: In some instances, awnings are added to the exterior of an aircraft hangar to provide additional space or shelter. Awnings require extra columns, steel beams and roofing which will increase the overall cost. Concrete flooring: Like roller doors, concrete flooring is almost a given for any aircraft hangar space and the extra cost associated with concreting the floor should be factored in when you first start planning a new aircraft hangar. Learn more about aircraft hangars in the free brochure >> Many different factors can influence the cost of a steel shed. We hope that the above cost estimations have given you some insight into how much your new shed could cost, and how much you may need to budget for this. When planning a new shed it can also help to get some ideas and inspiration from other projects, so you can decide exactly what you need. We can help with that! Our free brochure contains our entire shed range as well as some of our most inspiring shed projects. Get your downloadable copy by clicking here. Ready to get started with a new shed? For an accurate quote to see what the overall price of a shed will be, we always encourage you to get in touch to request this. Quotes are completely free and come with no obligations. To get started simply click below. *The pricing included in this article is an estimate only. All prices are based on the cost of a standard farm shed, equestrian shed, commercial shed or aircraft hanger, by square metre. Prices will increase or decrease depending on your shed requirements. Prices can also be impacted by things like the cost of materials or installation costs. For an accurate shed quote, please request one here.

Here at ABC Sheds, we use hot-dip galvanising to ensure that our sheds can stand up to even the toughest Australian weather conditions. But, just what is hot-dip galvanising, and how does it protect a steel building like a shed? In this blog, we’ll take a look at the hot-dip galvanising process and how hot-dip galvanising is the best way to ensure that your shed stands the test of time. What is hot-dip galvanising? With often unpredictable weather conditions to contend with, hot-dip galvanising is one way to ensure that steel buildings like sheds are protected, and will last for many years to come. Harsh Australian climates, particularly along coastal areas can make steel more prone to corrosion. Hot-dip galvanising is the process of immersing fabricated steel in molten zinc/alloy. The zinc coatings prevent oxidation of the protected metal by forming a barrier. This thick, tough metallic zinc envelope covers the steel surface and seals it from corrosion. The hot-dip galvanising process The hot-dip galvanising process. Source. Steel gets put through several different steps or phases, while it’s in the process of being galvanised. These important steps as outlined by the Galvanizers Association of Australia are included below. 1. Initial degreasing The first step is ensuring that surface contaminants like oils and paint are carefully removed. This is done as a preliminary treatment, usually through a caustic solution. Some surface contaminants may need to be removed before the steel arrives at the galvanising facility. 2. Acid cleaning After the initial degreasing, the steel then undergoes acid cleaning or ‘pickling’ which removes rust and any mill scale. Hydrochloric acid is commonly used during this step, although sulphuric acid is an alternative. 3. Hot fluxing Once the steel has been acid-cleaned, it is then immersed in a flux solution. This solution contains zinc ammonium chloride and will be at a heat of between 50-70°C. The flux solution will remove any oxide film which forms on the steel surface after acid cleaning, preventing further oxidation. The steel is then dried so that it’s ready for hot-dip galvanising. 4. Hot-dip galvanising In the final stages, the steel is then galvanised by being dipped into molten zinc. This involves completely immersing the steel in a galvanising bath so that the steel’s surface is completely covered by molten zinc. The molten zinc then reacts with the steel to form several zinc alloy layers. So that the coating or ‘layers’ can form, the steel needs to remain in the galvanising bath until it reaches the same temperature of the molten zinc, 445°C to 465°C. The steel is then slowly pulled out of the bath at a controlled rate so that the outer layer of molten zinc solidifies, and forms a pure outer zinc coating. When this process is followed, the molten zinc will cover corners and welds, and seal the edges of the steel. It will also penetrate any recesses to provide complete protection to any areas within the steel that could degrade from corrosion. The galvanised coating will be slightly thicker at corners and narrow edges to provide increased protection. After being pulled out of the galvanising bath, the steel is then cooled in a quench solution, which will also prevent early oxidation of the zinc surface. Here at ABC Sheds we design and manufacture our sheds so that they’re built to last. Hot-dip galvanising the steel that is used to manufacture these sheds is a critical part of the process. We work with the team at Albury Galvanising who ensure that all of our steel columns are protected with hot-dip galvanising. Take a look behind the scenes and see how they use hot-dip galvanising to coat our steel, in the video below. The protection that hot-dip galvanising provides Steel that is hot-dip galvanised has the benefits of three different types of protection, making it perfect for sheds exposed to the elements. These types of protection as outlined by the Galvanising Association, are listed below. 1. Barrier protection The galvanised coating provides complete coverage of all steel surfaces and acts as a barrier that protects the steel from surrounding factors and the environment. 2. Cathodic protection The coating also cathodically protects the steel from coating imperfections caused by things like abrasion, cutting, drilling, or bending. 3. Zinc patina The zinc patina or film is insoluble which will slow down the corrosion rate of the zinc. The zinc patina is a critical part of the galvanised steel coating’s longevity. How we protect our sheds with hot-dip galvanising As you can now see, galvanising your shed will drastically increase its longevity and will ensure that it lasts not only a few years, but decades to come. We ensure that our sheds are completely hot-dip galvanised which leaves no corner or surface unprotected. Sheds that have been hot-dip galvanised in the past are still standing today, and look just like they did when they were first installed! This is a testament to the galvanising process and the high level of protection that it provides from external factors and corrosion. If you’re considering upgrading an old shed with something that you know will last, then we encourage you to get in touch with us to discuss your options. Our team of shed experts are ready and available to help you make your new shed a reality. Just contact us here. Keen to see what your future shed will look like before you place an order? Our online shed builder lets you design your very own shed before you buy. Free to use, this new tool lets you design exactly what your future shed will look like, from the colour to the size, and even the style of the roof! So whether you're after a farm shed or perhaps you need something more custom like a horse arena, our shed builder is a great first step. Once you've designed your shed you can even request a free, no-obligation quote. Try it out now by clicking below.

When designing a shed an important consideration that shouldn’t be overlooked is the roof. The type of roof that you use on your shed can not only dramatically change the look of your shed but could influence the practicality, as well as the budget! Advances in technology and construction have meant that we now have lots of options when it comes to the design of a shed, and the type of roof that we choose. Often we get asked about the differences between a traditional gable roof and something more modern, like a skillion roof. Each roof has its own practical benefits, and design appeal. In this article we’ll take a closer look at gable versus skillion roofs, outlining the benefits of each. We’ll also let you know what we recommend for a shed. Read on for more information! What is a gable roof? A gable roof is what we would call your traditional style of roof not just for sheds, but for houses too. A gable roof follows a triangular design and is formed when two sloping sides are joined together at an apex ridge. This creates the triangular look of a classic gable roof. Gable roofs are often considered the easiest to manufacture due to their equal sides; they can also be made out of cost-effective materials like steel. Sheds that feature a gable roof often appear bigger and more grand as the pitched roof adds more height to the shed. With a gable shed roof, the pitch or degree of slope can be adjusted from a relatively low pitch to a higher pitch, depending on environmental factors. Many people avoid a lower-pitched roof as this may not hold up so well in severe weather storms like heavy rain or under snow loading (where relevant). When building a new shed most people will opt for a medium pitch for their gable roof however, steeper pitches can be used when extra airflow through your shed is desired. A big benefit to choosing a gable roof for a shed, particularly in Australia where we’re prone to droughts and very hot summers, is that a gable roof can help to keep your shed cooler. Hot air will naturally rise to the peak in the middle of the roof meaning the hot air will stay at the top of the shed, leaving you and your stock, nice and cool. This can be further managed with ventilation slots for warm air to escape through. A gable roof follows a triangular design where two sloping sides are joined together. What is a skillion roof? In comparison to a traditional gable roof, a skillion roof is a more modern alternative. Skillion roofs, which are often referred to as half-pitched or mono-pitched roofs, are growing in popularity not just for sheds but also for houses. A skillion roof has a very sleek and unique design which can set a shed apart from the rest. As opposed to having two sloping sides meeting in the centre, like a gable roof does, a skillion roof simply has one single sloping side. This type of roof is often very high-pitched on one side with the highest angle attached to the tallest wall. This makes for quite an eye-catching feature on a shed as this type of roof adds extra volume and a sharp angle that traditionally designed sheds could lack. An advantage of a skillion roof for a shed is that the harsh slope of the roof will ensure optimum sun exposure. If you’re going to be installing solar panels on your shed this will make collecting solar energy that much easier, as your roof is already at an optimum angle – the pitch doesn’t need to match the other side of the roof allowing for maximum sun capture. Another benefit of a skillion roof is the ability to collect rainwater. The slope of the roof means that water can easily flow from the roof into something like a rainwater catchment tank. It's important to note however that if it does rain or snow heavily, a skillion roof takes the entire weight, whereas a gable roof would split the weight equally between either side of the gable. One other important consideration to bear in mind is that in order for a skillion to span the same distance as a gable roof, the roof members could be increased. This can lead to a big increase in the cost of building a shed. A skillion roof has one single, sloping, high-pitched side. Gable roof or skillion roof shed? Wondering which type of roof will work best for your shed? This choice often comes down to your requirements, what you will be using the shed for, and your budget. A skillion roof will prove beneficial if you’re wanting to harvest solar energy or collect rainwater from your roof. The slope of a skillion roof will make this a lot easier to achieve and could end up saving you money in utility costs down the track. If you’re wanting a more traditional look for your shed, or need more shelter from the elements then a gable roof is the logical choice. Gable roofs can offer this type of look while still being very functional. They’ll be a lot better suited if your shed will be in a location that gets very hot weather as your shed will be a lot cooler inside. It's also important to note that when building a shed larger than 12 metres, a gable roof could be a more economical choice too. Commercial and industrial buildings, in particular, could benefit from this design resulting in a cheaper overall build. Talk to the shed experts Still not sure which type of roof will work best for your new shed? It’s time to talk to the experts! At ABC Sheds we manufacture all types of farm sheds as well as rural and industrial buildings. Our wealth of expertise on all things sheds will ensure that you get a shed that’s designed for your requirements and location and will last you for many years to come. To see a range of different sheds that we’ve completed you can download a free copy of our brochure here. Already know the type of roof you would like to use? See what it will look like on a shed by trying out our online shed builder here.

While you may have an idea of what your future farm shed or industrial building will look like, have you considered the orientation of the shed? Shed orientation is something that can be easily overlooked and in fact, is often a missed opportunity to make the most of your surroundings and seasonal weather conditions. If considered at the design stage, the orientation of your shed has the potential to provide many benefits! In this article we’ll take a look at shed orientation basics including what directions you should position your shed in, to make the most of natural light and heating sources. Building orientation explained As detailed by YourHome, orientation is the positioning of a building in relation to seasonal variations in the sun’s path, as well as prevailing wind patterns. Good orientation has the potential to increase the energy efficiency of a building, making it more comfortable to reside and work in, while being cheaper to run. A shed that’s built to make the most of the site that it’s on and the surroundings will follow a good orientation. You will want to consider a site for your shed or building with an orientation suited to the climatic and regional conditions of your location and to maximise the site’s potential for passive heating or cooling. Passive heating and cooling involves utilising the sun as a source of free heating by letting winter sun in and keeping unwanted summer sun out — this is desirable throughout most areas in Australia due to increasingly long, and very hot summers. Passive heating can be achieved on northern elevations or by using horizontal shading devices to block high-angle summer sun and let in low angle winter sun. Which way should you position a shed? While the orientation of your shed will ultimately come down to your location, there are some simple shed orientation guidelines that can help make the decision easier. In New South Wales the weather can be especially varied, depending on your proximity to the coast. Inland areas can get quite cold while humidity is a key feature the closer you get to the coast. You may need to factor in your local temperature variations when considering your shed orientation if your internal shed temperatures are important. Northerly orientation Positioning a shed so that the opening faces north will prove beneficial if you want to make the most of natural sunlight. Sheds that face north will have a lot of direct sunlight, due to the path that the sun follows during the day. This can also help to ensure that any areas in front of the shed remain the driest. A lot of direct sunlight can negatively impact electrical items though so if you will be storing farm machinery in your shed, this will need to be factored in. Another thing to consider with sheds that face north is the impact that severe weather and storms could bring. Storms can come from the north, meaning your shed (and its contents) could be in the path of strong wind and rain. Southerly orientation Positioning a shed so that it faces south will mean that your shed gets very little sunlight. This could be beneficial if you store mostly machinery items inside, as they won’t be affected by sun damage. Any building that gets little sun though is prone to dampness and cold and could produce a lot of bog around the shed during winter if there is a lot of wet weather. It’s also important to note that wind often comes from the south, so if your shed isn’t enclosed, it will be harder to keep clean and tidy. Westerly orientation Generally in Australia, all weather comes from the west. Having a shed that is positioned open to the west will provide your shed and its contents with little protection from harsh weather conditions. If you do choose this orientation, it’s likely that your shed would need to be fully enclosed to prevent potential damages to produce like grain and hay. Having four fully enclosed shed walls will likely end up costing more. Easterly orientation The most common shed orientation suited to the majority of locations here in Australia is East. Little weather comes from the east which leaves an open shed and its contents more protected from the elements. A shed that is east-facing is also positioned to make the best use of passive heating and cooling as the shed will get morning sun on the front of the shed, but for the rest of the day, your goods and any machinery will be protected from harsh direct sunlight. A shed that's well orientated will make the most of its surroundings and will utilise passive heating and cooling. Other factors that influence shed orientation There are some other factors that may influence the orientation of your shed, and some of your design choices (like the colour). Solar power If you’re wanting to utilise solar panels on the roof of your shed to harness solar energy, then it’s important that your shed is positioned so that your roof (and the panels) get a lot of sunlight. It’s recommended that your solar panels be placed on either the north or the west of the shed’s roof, to harness the most solar energy. Location of the shed Another factor that could influence the orientation of your shed, is where the shed will be located on your property. Will it be surrounded by trees and bushland? If so, how will this affect your shed's ability to capture natural sunlight? Will some of the tress need to be removed? Or, could your shed be located on the top of a hill? If so, how will potential gusts of wind affect your shed? Have you considered whether your shed will need to be fully enclosed to protect it's contents? Making sure that your shed is in the right location is essential as this could have a big impact on the orientation of the shed. If the shed is built in a location that's prone to harsh weather conditions or could impact your ability to take advantage of passive heating and cooling, then you may want to reconsider where you locate it on your property. Are there any locations that could be more suitable? Colour choices Sheds can now be customised right down to the colours so this is another important consideration, particularly if your shed will get a lot of sun. During the height of summer here in Australia, the temperature of a light coloured roof will be a lot cooler than a dark roof. Darker roofs will collect the heat and this temperature will naturally make its way inside the shed which could end up being unenjoyable if you’re working inside a lot. Most steel sheds in Australia use Colorbond colours. Colorbond colours have been designed for the harsh Australian climate and there are specific colours in the Colorbond range that are recommended for roofs as they reflect the light (and therefore result in cooler temperatures). If you’re unsure which colour choices will work best for your specific location and shed orientation, it’s always best to consult the experts. We can help you to decide which colours will be most suitable for your shed. Just get in touch with us here. If you’re still unsure which shed orientation is best for your farm shed or industrial building then we’d love to chat with you! We can help you to plan your shed so that it’s not just in the right location and orientation, but so that it’s built to meet your specific requirements. You can contact our friendly team to talk about your shed plans here. Already know where your new shed will be going, but need a little help with the design? Our free shed builder can be used to design your perfect shed before you buy! Try it out here.

Are you considering a new steel shed for your farm or business? With a wide range of options available, it can be confusing to determine exactly what you need. From structural steel to purlin, wide-span or something more compact, it can seem like the options are endless when it comes to choosing your perfect shed! In this blog, we wanted to take a closer look at the differences between purlin and structural steel. Just which is better for your new shed? What is a purlin? A purlin is a roll-formed structural support system. You will primarily find purlins used in framed steel structures to provide roofing and cladding support. A purlin is created out of flat sheet steel and roll-formed into the specific purlin shape. There are two types of purlins available, each has a different shape – C purlins and Z purlins. C purlins are in the shape of a C and Z purlins are formed in the shape of a Z. A combination of both types of purlin can be used to provide a support structure for a roof. C purlins C-shaped purlins have equal flanges so these can be used in either single spans or un-lapped continuous spans, in multi-bay buildings and sheds. Z purlins Z-shaped purlins feature one broad and one narrow flange, which allows the two flanges to fit together snugly, making them suitable for overlapping. Z sections of the same depth and different thicknesses can be overlapped in any combination. What are the benefits of purlins? The main benefit of choosing a purlin frame would be if you’re needing a small shed (less than 12 metres). Purlins are strong enough to support a structure of this size and will suit most requirements. Purlins are generally screwed rather than bolted which can lead to lower manufacturing costs. What are the disadvantages of purlins? There are strength and structural limitations to using purlin frame sheds. Although the frames are built with extra bracings they’re still not built to hold a lot of weight, so wouldn’t be suitable for a large shed (over 12 metres). These structural limitations also mean that purlin sheds shouldn’t be used to store heavy machinery – if you were moving a tractor or forklift and this knocked the top of the roof, or a structural support, this could end up causing quite a lot of damage. It’s also important to note that purlin frame sheds cannot withstand extreme weather conditions. Due to purlin structural limitations, purlin frame sheds can be susceptible to damage, particularly during harsh weather conditions like storms. What is structural steel? Structural steel is a special type of hot-formed steel – steel that has been roll-pressed at very high temperatures. This type of steel is thicker and fed through rollers – the thickness of structural steel can be anywhere from 5mm to 20mm. In a shed that’s constructed from structural steel, the main frames and roof rafters are constructed from strong steel sections which are welded together, and then later, bolted together. Purlins and girts can be used in addition to the structural steel, to support the roof sheeting. This design is a much stronger, and more robust way of building a steel shed. Structural steel sheds are also composed of structural steel beams. These beams include: Universal beam (UB): Also known as an I-Beam, H-Beam or RSJ, universal beams are formed in the shape of an I. These beams come in various shapes, sizes, and thicknesses. Welded web truss: These rafters provide a rigid skeleton to span your shed area. They are designed and engineered to provide the perfect balance between weight, and strength. What are the benefits of structural steel? There are many benefits to using structural steel for a large shed or commercial building. As we have previously mentioned, structural steel is a thick durable material – sheds constructed from structural steel are also approximately six times heavier than a purlin frame in fact! Structural steel is also a lot more weather-resistant so it’s better suited to the harsh weather climate we often experience here in Australia. A structural steel shed frame is also cut and welded to meet your design requirements which makes these sheds completely customisable. You have lots of choice when it comes to the design, shape and size of a structural steel shed with the sheds being strong enough should you wish to add extra additions like, hanging a block and tackle inside a workshop. You don’t face the same limitations, particularly around size and strength, that you do with purlin sheds. Another big benefit with structural sheds, particularly very large sheds and commercial buildings, is that all of the structural steel pieces are welded into large prefabricated sections. This makes it that much quicker when it comes time to erect the shed on-site. All of these benefits are why we recommend structural steel for anyone looking to build a large rural or industrial shed in Australia. It’s also the reason why we only manufacture our sheds here at ABC Sheds, from quality structural steel. ABC Sheds are built to last and manufactured from the most quality structural steel. Choose an ABC Sheds, structural steel shed Here at ABC Sheds, we’re experts in large-scale structural steel sheds. So whether you’re looking for a shed for the farm, a shed for your commercial or industrial business, a dressage arena, or even an aircraft hangar, we’re here to ensure you get a quality structure that’s here to stay! Our sheds feature universal beams – have you ever tried to bend one? It’s impossible! This means our columns won’t bend, buckle or bow if you happen to knock it with one of your machines. Hot-dip galvanising also ensures our columns can withstand even the harshest weather conditions. You can learn more benefits of an ABC shed when compared to a purlin shed including the difference in wall thicknesses, by clicking here. If you have a shed already in mind and you’d like to see what this will look like before you buy, you can try out our free shed builder here. Customise your own structural steel shed right down to the colours! For more information on the complete range of ABC sheds, download our free brochure here.

More than 2.5 million Australian households now harness solar power across the country. As one of the sunniest places in the world, this comes as no surprise and the ability to harness solar energy for power is a no brainer for many – in 2019 alone there were 287,504 rooftop solar installations. While it’s becoming more common for Australian households to use solar power in their homes, what about Australian businesses and even the humble farm shed? In this blog we delve into the different benefits of using solar energy for power and how solar power can be used on a shed. The benefits of solar energy 90 percent of people want more solar energy and it’s predicted that its popularity as a cost-effective energy source will only grow as technology advances further. As well as being a cost-effective power source, solar energy is also a great way to help the environment. Here we outline some of the reasons why investing in solar power could be beneficial. Low cost Investing in solar power is surprisingly quite affordable – the cost of solar panels alone has dropped over the past five years by more than 75% making solar energy a much more accessible option for many Australians. Not only has the cost of investing in solar panels dropped but the average size of a household solar energy system has doubled – increasing from between 1 to 2 kW to 4 to 5 kW. This increase actually has a positive impact on electricity bills and could help you to save on power. Their installation will also provide ongoing cost savings for decades to come. By drawing less power from the grid, annual energy costs decrease which helps the system pay for itself over time. Low maintenance Once solar panels are installed they require little maintenance. While some people do like to get theirs cleaned annually, today’s technology means that solar panels are made to withstand dirt and various weather conditions so getting them cleaned isn’t essential. Simply install them and leave them to do their thing – harnessing power! Less impact on the environment There are big benefits to using solar energy, particularly when it comes to our environment. It’s estimated that solar energy alone could produce up to 60 percent of Australia’s energy requirements, lessening our reliance on fossil fuels. Fossil fuels can generate harmful emissions like carbon dioxide and methane gas that lower the quality of the air. Their growing presence has been linked to increased cases of asthma, especially amongst children. The release of these toxic gases into the atmosphere will also contribute to the greenhouse effect – the process that warms the Earth’s surface. Using solar panels for electricity will produce no greenhouse gases. The use of solar energy to power a home or business means that there is no burning of fuel so no emissions from energy production. Add value to a home or business Lastly, the addition of solar panels to a home or business has the potential to increase a property’s value. More and more people are looking for ways to lessen their environmental footprint and installing a solar power system on your home or business could be an advantage when looking to sell. Adding solar panels to your home or business could make it more attractive to potential buyers as they’ll know they’re buying a property with sustainability in mind. The knock-on effect of this and the ability to save on costs will only add more value. Adding solar panels to a shed Rising electricity costs and environmental concerns are just two reasons why solar panels are worth looking into for your rural shed, or industrial building. If you’re considering a solar energy system for your shed, then it’s important to note the following considerations. Roof pitch If you’re spending the time investing in solar panels then you want to make sure you’re getting the most out of them! The pitch of the roof needs to be suitable for your location, and should also ensure that your solar panels are working as efficiently as possible. Some people utilise a single pitch roof or a ‘skillion’ which will allow for the maximum amount of panels to be placed on the roof, and in optimum direction of the sun. Direction of the solar panels It’s no secret that we get a lot of sun here in Australia so you want to make sure that your shed, and therefore your solar panels are in the best location to take advantage of this. To make the most of the sun it’s recommended that you angle your roof either north or west. On a similar note, even if your shed is in the perfect place, and your roof is angled to get the most sun, this will all go out the window if you have something blocking the sun, from the solar panels. Things like big trees for example could hinder how much sun that the solar panels can absorb so this must be factored in when you’re considering the placement of your shed, and whether solar panels will work how you need them to. Our ABC Sheds workshop features solar panels to make optimum use of the hot Australian sun. Weight of the solar panels While the design of solar panels has advanced over time, they will still add extra weight to your shed roof. If you’re going to add solar panels to your shed roof then it’s important that this is factored in at the design stage, so that the shed is engineered to hold the weight of the solar panels. This is particularly important for wider sheds that may hold many solar panels. Talk to us about solar panels for your shed There are many benefits to using solar panels on a shed. Some of which include the ability to power your farm, charge your equipment, and reduce day-to-day costs. If you’re building a new shed and want to add solar panels then we can help. Our sheds are designed to meet your requirements and because they're manufactured using structural steel, they're very strong. Unlike cheap purlin sheds that need extra engineering for solar panels, ours don't – they're already built strong enough to hold the weight of solar panels. A big bonus! If you have an existing shed that you’d like to add solar panels to, although not as simple as working it into a new build, it could still be done with the right structure. We can assess your current shed to make sure it’s suitable for solar energy and can hold the weight of solar panels. Simply contact us here. If you’re interested in seeing some of the shed projects we’ve completed, from farm sheds and hay sheds, to dressage arenas, download our free brochure here.

There’s a famous saying along the lines of “Rome wasn’t built in a day”. The Romans were right – great things take time to build. You wouldn't expect Rome, or even a house, to be built in a day and the same goes for a shed! Between initial consultations to find out what you need to the approvals stage, there are actually quite a few steps involved in building a quality shed. If you’ve been considering a new shed for your farm or property but have been putting it off as you’re not sure what’s involved then look no further! With over 25-years of experience in the shed industry here in Australia, we’d say we’ve got the shed building process down to a fine art! We’ve outlined the steps we take when building a new ABC shed below, so you know what to expect from us, and the process involved when building a new shed. 1. Initial shed consultation The first step involved in building a shed is the initial consultation. While some people will know exactly what they want in a new shed, others will have very little idea! There are many different elements that make up a shed so it’s important that we know exactly what you need, and how you will be using the shed, before we start. That’s where this initial consultation stage is so important. At the start we’ll discuss exactly what you’ll be using the shed for and your potential requirements for the future. This makes sure that we can then develop the shed that’s right for you and your property. Things like how many bays your shed will have, how wide the bays will be, and how many enclosed walls your shed will have are all important factors that should be discussed at the outset. There’s nothing worse than investing in a big-ticket item that doesn’t turn out to be what you expected – proper planning and discussing the finer details at the start will ensure you get the shed that’s just right. 2. Site inspection You may have a good idea of where your new shed will go, however, it can be a good idea to get the site inspected before any work gets underway, so we can determine if the site is appropriate for a shed. Potential issues like site access and drainage can be avoided if a thorough inspection is carried out. If your chosen site isn't going to work for a shed, then we’ll work with you to determine a different location that’s more suitable to stop any potential headaches down the line. 3. Design Once your site’s been visited and checked, we can then get on with the fun stuff – designing your new shed! Our team of expert draftsmen will work their magic to make your shed a reality – they continue to amaze us with the sheds (big or small) that they design. They’ll work away creating technical drawings of your shed, until they’re sure they’ve got every detail just right. 4. Building & council permits A big deterrent for many people who’ve been putting off building a new shed is the hassle of having to check and apply for any building and council permits that may be required. Here at ABC Sheds we like to make things hassle-free for our customers which is why we’ll handle this for you. Just leave it with our team who will contact local councils to see what permits may be required for your new shed. They will even make any necessary applications too! 5. Engineering Once any required permits are in place we can then get onto the final details of the design and engineering phase. This is where the design of your new shed is finalised, drawn up and all parts are plasma-cut in house. 6. Fabrication & manufacture This phase of the shed building process is where things really start taking shape, and the final step before the construction phase. During the fabrication stage, our team of welders will be busy manufacturing and welding the steel parts required for your new shed. It really is a hive of activity in our workshop during this stage and it’s all hands on deck to get your shed ready for construction. Take a look behind the scenes of our workshop in the video below. 7. Shed construction We’re nearing the end now and your shed is almost ready. Construction is the last step in the process of building your new shed, and the most exciting part in our opinion! Whether you’ve organised your own contractors to come in and erect the shed or you’d like us to organise this for you, we’re there for the final step as well. It’s so important that your shed is constructed properly and safely which is why we'll still liaise with you at this stage (even if you’re happy to erect the shed yourself). An ABC shed can be quickly erected with the right machinery and equipment. The ABC Sheds difference Wondering why ABC Sheds for your new rural or industrial shed? There are quite a few benefits to working with us (if we do say so ourselves)! 25-year “you’re covered” guarantee We really believe in the quality of our sheds and are happy to stand by them, so much so that every shed we manufacture comes with a 25-year guarantee. This gives you peace of mind going into the future, knowing you're covered. Designated project coordinators All of our customers receive a designated project coordinator that will guide them through the process of building a new shed. They’re there with you every step of the way and will ensure that the process goes as smoothly as possible. They’re only ever a phone call or email away and are happy to answer any questions that you may have. If you’re local your project coordinator may even stop in once the shed is under construction to check how things are going, and see the shed take shape. To discuss your future shed project or if you have any questions around our processes, we would love to hear from you! Simply send our team a message here and we’ll be back in touch. For more information on our range of sheds from custom dressage arenas and hay storage, to aircraft hangars and farm machinery sheds, you can check out our free brochure here.

Any savvy farmer or business owner knows that they shouldn’t appoint just any shed manufacturer or contractor until they’re supplied with a written quote. After all, a verbal agreement is only worth the paper it isn’t written on! But even when you get written quotes, it’s still wise to check the items listed, and the fine-print, to make sure that you don’t end up with a surprise when the bill arrives. If you’re looking to invest in a new shed for your property then it’s important to check your quote carefully before you sign on the dotted line. Things like the type of shed you will be constructing and your location will all play a part in how much you should be paying for a shed and sometimes the cheapest, doesn’t always work out to be best. You want to know that you’re paying for a quality shed whether that be a farm shed, dressage arena, or industrial building. As Australian shed manufacturers, we’ve outlined the most important things that you should be considering when you get a shed quote. Read on to find out more about understanding a shed quote. The cheapest quote isn’t always the best Cheap and cheerful – that’s how the saying goes, right? While this may apply to something like the clothing you buy or your weekly grocery shop this shouldn’t be applied to big investments like a shed, that you need to last for years to come. The problem: Your shed quote has come back a lot lower than you were expecting however, purchasing a shed constructed with cheap materials will only end up costing you in the long run – maintenance, repair bills and replacement materials can all start to add up quickly. If your shed manufacturer is using cheap materials then your shed simply won’t last as long as it should. Tougher and more durable materials will naturally cost you more but paying for something that’s quality right at the outset will ensure that you get years of use out of a shed. The solution: Take the time to find out more about the materials your shed manufacturer is using. Here at ABC Sheds when we go through a quote with a client, we’re always ready to explain why we use this or that material. ‘It’s cheaper’ is only a good reason when the material chosen is tough and suitable for local conditions. One thing to keep an eye on is the thickness of your sheeting. While using a thinner grade sheeting may reduce costs it is simply not going to last as long, and will damage and tear very easily. You will also want to make sure you check the coating on your columns – powder-coated or painted columns will leave your shed vulnerable to rust over time, especially if the column happens to get bumped by machinery. Hot-dip galvanising will ensure your shed is protected. Check on guarantees You wouldn’t buy expensive appliances for your home that come without a guarantee so the same should apply for your new shed. The problem: A shed purchased without the right guarantees in place will cause more than a bit of a headache in the long-run. If you experience problems with your shed after you’ve paid the bill, you could end up without a leg to stand on – and costly repairs could leave you without a feather to fly with! The solution: Ensure that you’re dealing with an established company that can’t just disappear overnight, and see if they’re willing to back up the quality of their structure with a guarantee. For example, we’re willing to back up our structural frames with a 25-year guarantee. Why? Because we know that the chances of you having problems are practically zero. Other shed manufacturers may not be as confident in the quality of their sheds. Need a quote for a new shed? Request one from us here >> Check your quote for grey areas Many people buying a new shed will only have a certain amount of money that they’re willing to invest. It’s important to know from the outset what you’re paying for, and how much you will end up spending. The problem: Not all shed manufacturers are willing to pin themselves down to a fixed price. Some manufacturers will include a quote clause that allows for a certain percentage of variance, and others may not even want to go that far. There can be cases where shed manufacturers will only list materials and labour in their quotes – but what if they need to hire earthmoving equipment or a crane? What if the construction crew needs accommodation during construction? All of these things can add up quickly. The result? When you sign off your quote, you actually have no idea of what price you’re letting yourself in for. The solution: Check that you are getting an all-inclusive quote for the whole project, and that it includes any necessary extras that may be involved in the construction process. No matter what people may tell you, it’s possible to be provided with a final price for a shed and it's construction. For example, all of our quotes include absolutely every cost you’ll have to cover in order to get your shed. Approval and certification Sheds that are built without the proper approvals and certifications in place are sure to cause you problems in the long run. Certifications and council approvals are in place for a reason and will ensure that you end up with a quality shed that’s appropriate for your location. The problem: Just about anyone can knock together a shed, but will it be in line with building codes? You will need council approval, and if you break the rules, it’s ‘goodbye shed’ – lock stock and smoking gun! The solution: Ensure that you can get proper plans from your shed manufacturer and that certifications will be in place. Better yet, ask us to help with your council approval application – it won’t cost you a cent. The bottom line Quality and reliability are worth paying for. Check your quote carefully and ask questions before reaching a decision. You want to make sure that your shed will last for the long haul – you don’t want any costly surprises when it’s time to pay your bill. Here at ABC Sheds we’ve been in the shed manufacturing game for decades and know that our rural and industrial sheds are built to last. You’ll have no surprises either when you get your shed quote – what you see is what you get! And with our team of expert Project Coordinators on deck to guide you through the process, getting your new shed will be as simple as possible. If you’re interested in a new shed and would like to talk to our team about your options, you can contact us here anytime. Our request a quote form also makes it easy to get the ball rolling, just let us know the type of shed you're interested in and we’ll send a no-obligation quote your way.